Modular Inflatable Bladder System

Modular Inflatable Bladder System

These state-of-the-art features allow the operator to create multiple configurations, including a one sided pipe stopper and a reducer. Bladders are available in sizes ranging from 2 to 48″ (51-1219 mm) and may be purchased either individually or as a complete system, a distinct advantage should additional sizes be desired or a component need replacing.

Ideal for fabrication shops, the Modular Inflatable Bladder System surpasses existing technology with its advanced design and provides the complete solution for all pipe purging needs.

FEATURES AND BENEFITS

Inflatable Bladders Modules A and B

• Manufactured in the USA from the highest quality materials
• Inflated bladders create an impermeable, air tight seal on pipe wall
• Spark resistant, durable exterior cover
• Heavy-duty interior inflatable bag
• Re-usable, long-lasting solution for purging multiple pipes of the same diameter

• Push-button feature enables modules to snap-in-place in seconds
• State-of-the-art technology allows for greater versatility and easy assembly – enabling the user to create multiple configurations
• Easy change and replacement of components to avoid costly re-purchase of complete system, with spare parts available for purchase
• Corrosion resistant proven lock mechanism for secure connection

• Internal hose and protective external fiberglass sleeve capable of withstanding high temperatures
• Flexible bridge harness easily navigates through pipes, including elbows and tees over 90°
• Kink resistant hose assures continuous gas supply
• Complete with luminescent indicator for accurate alignment at root gap
• Various lengths of harnesses are available to accommodate heat affected zone (HAZ) during pre-heating and high heat applications
• Modular Inflatable Bladder System sizes 36″ and greater are equipped with a high flow harness to expedite inflation

• Factory pre-set relief valves allow for precise flow rates while minimizing set-up time and reducing gas consumption
• Aids in maintenance of optimum seal on pipe wall
• Prevents risk of over inflation
• Low profile relief valve available on 2″ and 3″ models

• Patent-pending technology
• Reduces turbulence by dispersing inert gas equally in all directions within the weld zone, improving weld quality and consistency

• Blue – Inflation of Bladders. Initial function is to inflate bladders then flood weld zone with noble gas.

• Black – Increase Gas Distribution Within Weld Zone. Designed to expedite purging, the secondary (Black) purge hose is used to flood the weld zone with inert gas and evacuate oxygen at a faster rate.

• White – Exhaust Connection. Connect this hose to an Oxygen Monitor, such as our Oxygen Weld Monitor, model AA97206, that obtains readings down to 100 PPM (0.01%), for continuous or spot monitoring of oxygen in the weld zone.

• Strong pull loops can be connected to a rope or chain to insert or remove the Modular Inflatable Bladder System
• It is important that bladders be deflated before insertion or removal
• Moderate tension (approx. 5 lbs.) should be applied on pull-wires to prevent sagging of the harness during installation and operation

• When welding is complete, bladders can be deflated, extracted, cleaned and stored in the provided carrying bag
• Carrying bag protects the bladder when not in use from dust and debris in most industrial work environments, prolonging life

• Unlike other models with permanent fittings, a pipe reducer can be easily created by simply connecting two bladders of different, yet similar diameters
• Combine different sizes to create unique pipe configurations

• The Inflatable Pipe Stopper and Single Purge Bladder is designed to function as a pipe plug for a wide range of applications, including purging of valves or tanks, as well as non-purging applications such as pipe system sealing for servicing, cleaning and inspection
• Constructed of heavy-duty materials designed to withstand the extreme conditions of the petrochemical, utility and construction industries

HOW THE SYSTEM WORKS

Modular System Components: Equipped with the Most Advanced Interchangeable Components

1. Module A
2. Module B
3. Quick Connection to Module B
4. Fiberglass High Heat Bridge Harness
5. Quick Connection to Module A
6. Relief Valve
7. Direct Purge (Black) Hose
8. Exhaust Monitor Connection
9. Inflation & Purge (Blue) Hose
10. Luminescent Indicator
11. Pull Loops
12. Gas Diffuser

TYPES AND SIZES

Standard Inflatable Systems (Sold as Complete System)

*Modular Components (ABLD-Size-MOD A and ABLD-Size-MOD B) Sold Separately

Isolator

Accessory Components (Optional Harness Lengths)